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Antenna Mechanical Experiments

g-savant edited this page May 31, 2022 · 10 revisions

18-May-2022

We tried assembling the antenna design as shown in this image. image

Issues we found

  • Tape measure gets brittle under soldering iron heat.
  • Snapped after soldering onto the PCB
  • Hard to create full contact between the surface mount and the antenna bit.

Things we learned about attaching the antenna

  • May need to create surface mount on PCB (Z- Board) larger to get easier access to the pad
  • May need to consider using a reflow oven to get even attachment. However, this may lead to further heat exposure issues with the antenna and cause it to break

New idea for antenna mounting

image

  • Use larger surface mount pad
  • Consider different orientation of the antenna so that there won't be a bend that could create structural integrity issues. IMG_3598 IMG_3599

24-May-2022

Tests Ran:

Used solder paste instead of actual solder. Cleaned up surface amounts from old solder and placed solder paste, put antennas on top

Results:

Got a much cleaner and even coat of solder. Easier to fasten the antenna on and placed the antennas themselves under less actual heat exposure

Roadblocks:

Although the antenna was placed under less actual heat exposure, it may be easier to just use larger surface mounts under the antenna so that there is minimal contact between the soldering iron and the antenna.

Screen Shot 2022-05-24 at 5 56 23 PM Screen Shot 2022-05-24 at 5 58 51 PM

25-May-2022

Testing

Testing the stability of the solderpaste by moving the antenna in different directions, mainly to test if it could handle the stress of being bent when attached to the burn wire.

Problems

When bending it the solder-paste came off, detaching the antenna from the Z- board.

Solutions

Test using the solder paste again, but have the hole punch and punch a hole through the antenna to create a tighter hold Make the pads wider so it is easier to install the antenna with solder-paste and may also make it easier to use regular solder. Screen Shot 2022-05-26 at 12 21 01 PM

31-May-2022

Work done

Used the hole punch to place holes in the antenna, applied solderpaste to the surface of each pad, screwed the antenna on, melted the solder paste.

Issues

This test was a little messy because the holes were not in the correct place. Also, since I did not scratch the paint off the surface of the antenna, the heat wasn't properly conducted through so I could not tell if the solder paste properly melted.

Improvements for next time

Make holes more centered and clean the paint off the top of the antenna to give a more conductive surface for the soldering iron.

Screen Shot 2022-05-31 at 5 39 07 PM